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SwitchPulse
Keep an Eye on Every Switch
Get real-time visibility into the switch assembly process, worker productivity insights, and alerts when action is needed.
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App Abstract
SwitchPulse is an AI-based productivity tracking system that uses camera-based hand tracking to monitor how workers assemble switches on the line, giving factory leadership real-time reporting, individual worker analytics, and automated performance tracking.
Client Requirements
To drive business and empower leaders, the solution offers real-time visibility, individual tracking, data-informed decisions, operational insight, especially for switch assembly lines. To improve operational efficiency with automated alerts, AI integration, and synchronization with future systems.
- Instant observability of worker productivity throughout assembly operations.
- Identify worker output and compare against daily or shift targets.
- Allow for immediate changes by leadership using live production data.
- Identify delays and, when needed, provide training. Identify top-performing workers.
- Instant notifications to supervisors of performance issues or milestones.
- Automatically replace manual tracking with AI and analytics for higher accuracy and scale.
- The possibility to integrate with future ERP/MES systems for a comprehensive view of operations.
See Your Factory Run Smarter, Shift by Shift
Boost productivity easily with smart, real-time tracking that simplifies workflows and improves efficiency instantly.
AI-Based Hand Tracking
Shift-Wise Reporting
Worker-Level Analytics
Packing Integration
List of App Features
AI-Driven Hand Tracking
Identifies and tracks employee activity in real time.
Live Productivity Dashboard
Automates the display of user performance and compares it to the targets.
Individual Analytics
Monitors individual worker performance with insights on strong points and weak points.
Alerts
Sends SMS/email alerts to managers regarding performance problems and milestones.
Data Integration
Combining production and packing flooring for the breadth of users’ insight.
Administration Panel
Manage worker profiles and production targets.
Challenges Faced
Worker productivity was monitored manually. This led to errors and inefficiencies.
There was a lack of real-time visibility into production data. Supervisors were unable to optimize operations.
There was no performance data to drill down to hourly, meaning inefficiencies that needed to be identified could not be identified.
Packing data wasn’t integrated into the assembly tracking, so there was a lack of insight into a full range of packing data.
Solution
Tracks workers' hand movements while they assemble switches using AI and computer vision.
Objectively monitors activity to ensure accurate productivity tracking.
Shows live productivity data so supervisors can act immediately.
Sends real-time alerts via SMS or email when performance drops or goals are hit.
Provides analytics at the worker level to see individual performance clearly.
Helps supervisors make quick decisions based on real-time productivity updates.
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Our set of Technology Stacks
We use reliable and cutting-edge technologies to create secure, efficient, and scalable solutions that turn your ideas into powerful products.
Opencv
Mediapipe
React
Nodejs
AWS
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